Production Process

Our R&D department works daily in the research and study of new trends, raw materials, and production techniques, offering our customers special access to the most vibrant novelties, and expanding market and product diversification.

Planning and purchasing of raw materials are two departments that operate transversally across our Company’s activities. We have full control of our raw material needs, as well as real-time management of our internal supply chain and relationship with outsourced resources. Trims are extremely valuable on a garment. We have a department dedicated to the development, purchase, and handling of trims. Permanently in line with our customers, we are constantly searching, developing, and suggesting all kinds of accessories to add value to their garments.

We believe that pattern-making is an art. It is the art of manipulating and shaping a flat piece of fabric to conform to one or more curves of the human figure. Pattern-making is a bridge between design and production. Our patterns department has a team of experienced and committed pattern makers who, assisted by the GGT-CAD and Echo-CAD systems, develop a work that is key to the quality and adequacy of the final product.

With two fully automated and one manual cutting table, our cutting system is paramount in our production process. More than 90% of the garments we produce are cut in-house. This allows us to manage raw materials very effectively, removing the eventual non-conformists (streaks, stains, etc.) found by quality control, during the cutting process, with automatic or manual marker planning, which, together with the patterns department, allows us to ensure, with a high degree of certainty, an appropriate production behavior in terms of measurements

After the cutting and printing process (optional process), the cut components are sent to the sewing department. Operators stitch and assemble garment components one by one and make the complete garment. At the time of sewing, garments are checked by quality checkers. Stitched garments are dispatched to the finishing or washing department if washing is required.